Subaru Legacy

since 1990-1998 release

Repair and operation of the car

Subaru of Legasi
+ 1.1. Identification numbers
+ 2. Maintenance
- 3. Engines
   3.1. Technical characteristics
   3.2. Operations on repair of the engine installed in the car
   3.3. Top dead point of the first cylinder
   3.4. Cover of a head of the block of cylinders
   3.5. Inlet collector
   + 3.6. Gear belt and pulleys
   3.7. Replacement of a forward sealing ring of a cranked shaft
   3.8. Replacement of sealing rings of camshafts
   3.9. Camshafts and pushers
   3.10. Heads of the block of cylinders
   3.11. Oil pallet
   3.12. Oil pump
   3.13. Drive flywheel / plate
   3.14. Replacement of a back sealing ring of a cranked shaft
   3.15. Suspension bracket of the power unit
   - 3.16. Capital repairs of the engine
      3.16.1. Technical characteristics
      3.16.2. Check of a compression
      3.16.3. Check of the engine by means of the vacuum gage
      3.16.4. Recommendations about removal of the engine
      3.16.5. Removal of the engine
      3.16.6. Sequence of dismantling of the engine
      3.16.7. Dismantling of a head of the block of cylinders
      3.16.8. Cleaning and survey of a head of the block of cylinders
      3.16.9. Assembly of a head of the block of cylinders
      3.16.10. Removal of pistons
      3.16.11. Division of sections of blocks of cylinders
      3.16.12. Removal of a cranked shaft with rods
      3.16.13. Block of cylinders of the engine
      3.16.14. Honingovaniye of cylinders
      3.16.15. Rods
      3.16.16. Cranked shaft
      3.16.17. Survey of radical and shatunny bearings
      3.16.18. Balance of assembly of the engine at capital repairs
      3.16.19. Survey of pistons
      3.16.20. Check of working gaps of shatunny bearings
      3.16.21. Check of working gaps of radical bearings of a cranked shaft
      3.16.22. Assembly of sections of the block of cylinders
      3.16.23. Installation of piston rings
      3.16.24. Installation of pistons
      3.16.25. Installation of the engine
      3.16.26. Start of the engine after capital repairs
+ 4. Heating, ventilation
+ 5. Fuel system
+ 6. Exhaust system
+ 7. Systems of start, ignition
+ 8. Transmissions
+ 9. Coupling, shaft
+ 10. Brake system
+ 11. Suspension bracket
+ 12. Steering
+ 13. Body
+ 14. Electric equipment

3.16.13. Block of cylinders of the engine

GENERAL INFORMATION

Places of measurement of diameters of cylinders

Plate arrangement with sizes

On the top part of the block of cylinders of the engine there is a plate with the indication of the size of the main neck of a cranked shaft and the indication of diameter of boring of the cylinder of the engine.

Cleaning

PERFORMANCE ORDER

1. Remove all traces of laying from the interfaced surfaces of the block of cylinders of the engine.
2. Remove all caps of the oil highway. At installation use new caps.
3. The most polluted places clear the ferry.
4. Clear all lubricant openings and the oil highway. Wash out all internal channels a stream of warm water until water does not leave pure.
5. It is necessary to drain completely the block of cylinders and to grease with a thin butter layer all interfaced surfaces for prevention of emergence of corrosion. Also grease engine cylinders. If there is a compressed air, use it to accelerate process of drying and to blow all lubricant openings and highways.
	6. Carefully clear all carving openings, using a tap with the corresponding carving then blow openings compressed air.
7. Install traffic jams to the oil highway in the block of cylinders of the engine and reliably fix them.
8. If the engine is not subject to immediate assembly, close the block of cylinders a big plastic bag to protect it from pollution.

Check

PERFORMANCE ORDER

1. Visually check the block of cylinders for corrosion existence. Check integrity of a carving in carving openings.
2. Check diameter of cylinders of the engine for wear on existence of a step in the top part of the cylinder.
	3. In the presence of the measuring tool measure diameter of a sleeve of each cylinder in the top part (under a wear step) in the center and at the basis parallel to an axis of a cranked shaft (see rice. Places of measurement of diameters of cylinders.
	4. Measure length of a special template.
5. Then perform the same measurements perpendicular to an axis of a cranked shaft and compare them to specifications.
6. Repeat procedure of measurement on other sleeves of cylinders.
7. Using a steel ruler and an edge of the probe, check planeness of the interfaced surface of the block of cylinders of the engine.